Motor winding machine are the most fundamental equipment for a wide range of electrical device manufacturing organizations. Each equipment from such companies needs this to transform current and voltage from one to another device. Hence, for making such components, these machines are utilized to wind the magnetic coils on the top of the iron core in a circular shape with magnetic properties and features.
There are many ways to use motor winding machine aside from winding magnetic wires over an iron core. They are used in air conditioners, mixers, or fans a well. So, the motor winding machine is in excess demand for various kinds of industries whether it is for industrial usage or home appliances.
However, there are many features and advantages of these machines that we need to get familiar with.
Automatic Motor Winding Machine
There is a special kind of motor winding machine named an automatic motor winding machine which comes with several features and is also utilized in different forms.
- It tends to be utilized in the manufacturing of transformers in electrical industries.
- It is generally utilized in solenoids as well as in electrical equipment.
- It can also be utilized in electrical-driven engines named AC drives.
- It is widely utilized in telecommunication industries for making and to run transformers.
Thus, we can simply consider that to facilitate the manufacturing procedure, most industries would need to utilize the automatic motor winding machine. Also, by utilizing this equipment, the manufacturing cost will be reduced.
Advantages of Automatic Motor Winding Machine
Here are some advantages of automatic motor winding machine that make them well known in various applications.
- These winding machines have great versatility over their manual counterparts. Additionally, they are not difficult to operate and install and they have a less failure rate.
- Unlike manual motor winding machines, they can carry stable operations.
- It assists in minimizing the labor demand for operation and in reducing the production cost significantly.
- These machines can be utilized to wind different kinds of wires like data lines, ac, dc, etc.
All these advantages of the automatic motor winding machine increase their efficiency.
Types of Motor Winding Machine
There are mainly two types of motor winding machine.
- Stator winding machine
- Rotor winding machine
Stator Winding Machine
It refers to the winding inserted on the stator, which is copper wire installed around it. Winding is an overall term for a whole electromagnetic circuit made out of numerous coils or for a single phase. The motor is divided into distributed and centralized types by the shape of its winding and the way of installed wiring. The mounting and winding of centralized windings are comparatively simple, but the performance of the operation is not good and the efficiency is also low. According to the various kinds of models, machines, and winding process conditions, several specifications and types of coil windings are designed for motors.
In a machine, the rotating part is called a rotor. The rotor involves the rotor core as well as rotor winding. The winding of the rotor is energized by the (direct Current) DC supply. It is classified into two kinds namely the squirrel cage and the phase wound.
The squirrel cage is composed of a cylindrically shaped iron core that has a curved slot at the outer surface on which the copper or aluminum conductors are located.
Electromagnetic induction is the phenomenon in which electromagnetic power is initiated inside the conductor that carries it because of the variable magnetic field. In the rotor, when the current stimulates then it makes the rotor move.
Important Features to Choose Motor Winding Machine
The selection of motor winding machines mostly depends upon two main coil specifications. One of them is the diameter of the coil and the other one is its dimension. With these two fundamental specifications, most of the motor winding machines are chosen. Alongside these specifications, there are some more parameters involved while choosing the winding machine like the shape of the coil, the mechanical design and production rate, etc. Yet, regardless of what type of motor winding machine is picked, the initial two parameters are yet critical to finalize the winding machine in the particular section.
Both dimensions and diameter are essential to choosing the motor winding machine because its diameter will decide the required traverse speed as well as the machine torque. And its dimension will determine the space and the torque required to rotate the coil.
Recently, Brushless DC motor winding machine has become a driving power for rapid growth in the field of machines. Because of the price and output, BLDC motors have been utilized in mid-to-top-end aviation models in the previous few years. Nowadays, because of the rapid improvement in machining technology, the BLDC motors production cost has dropped a lot. As of now, it is entering all parts of the model field like electric balance vehicles, household appliances, and industrial motors, etc.
Advantages of BLDC Motor Winding Machine
Brushless DC motor winding machines have many advantages. Some of them are discussed below.
- Low Interference
Brushless DC motor winding machine eliminates the brush. The most immediate change is that there is no sparkle created when the motor or engine is running, which extraordinarily decreases the interference of the sparkle to the controller radio.
- Less noise
BLDC motor winding machines produce relatively less noise as compared to other machines of similar rating. As in other machines, there is non-stop contact of brushes that causes noise. So, they are more helpful to keep away the noise.
- Less Maintenance Cost
By eliminating the brush, the wear of BLDC motors is basically on the bearing. According to the mechanical perspective, it is just a type of maintainable motor. Sometimes, they only require dirt removal maintenance.
- Smooth Operation
There are no brushes in the BLDC motor winding machine, the friction is incredibly diminished during operations. So, there is no noise and it works smoothly. This benefit is incredible support for the reliability of the machine operation.
- Maximum torque
BLDC motors can give maximum torque consistently during torque while brushed DC motor winding machines can give maximum torque at some particular points of rotation. For a similar torque rating, the brushed DC motor will need a bigger magnet as compared to the BLDC motors.
The motor winding machine are the most essential equipment for manufacturing all kinds of electrical devices. They are widely used in transformers, solenoids, motors, and several other kinds of big and small devices. Electrical industries, as well as telecommunication industries also need motor winding machine.