Manufacturing Software

To remain competitive and encourage growth strategies within a business environment, it is no longer acceptable to work without direction. It is now a necessity to utilise an integrated manufacturing business system. Sources of information that are not integrated, accessible and easily usable, merely squander the time, effort and money that a business invests in its operations. Furthermore, business decisions based on incorrect or untimely information simply result in bad decisions. Increasing the businesses accessibility to quality information is not only considered a priority, but a pathway to improving profits & the identification of new revenue streams and is key to increasing customer satisfaction and loyalty.

Manufacturing software empowers businesses with the agility and flexibility that is required to remain competitive in a constantly changing marketplace, by providing access to, and evaluation of, key production methods and inputs. In this fast paced consumer environment, businesses are experiencing constant pressure to deliver completed products to the end user under tighter timelines and configure & manufacture products to order, which is also placing greater pressure on decision makers in respect of inventory control and efficient running of the shop floor. With ever changing business models which call for reduced inventory stock, value added propositions and ‘just in time’ production methods to reduce the distribution channels required for the product to get to the customer, businesses are under increasing scrutiny to perform. Not having the right information, at the right place at the right time, can prove disastrous.

Innovative manufacturing software will provide your business with the tools to better satisfy the market, allowing your business to be viewed as the leading manufacturer within your chosen industries. Manufacturing software makes the effective management of geographically isolated operations possible by utilising varying modes of production and synchronising any scheduling requirements between certain locations. In addition to empowering the business with the information and tools to implement change in the production methods, evaluation of whole business activities can be engaged upon. Leading software provides, in one easy to use system, the ability to control, integrate and synchronise a variety of manufacturing and business process methods.

Work and customer orders provide the framework that supports an operations’ entire business and manufacturing activities, including the ability to schedule jobs, release them to the factory floor, issue material, track labour and subcontract services, and report on finished production. Manufacturing software must be able to record and simplify these processes, to ensure that the business is operating efficiently and effectively.

There are many benefits of utilising a manufacturing software system. Among others, some of the key benefits include:

– Reducing operation costs by visualising monetary flows through the business
– Decreased production times by the identification of production bottlenecks before they happen. Reductions in downtime and costs associated with overtime will also be experienced due to more efficient operations.
– Reduced lead times as the software provides real time data on the materials required for. Improving delivery times by allocating the correct staffing and resource materials to complete an order.
– Reducing purchasing costs through the forecasting of demand to suppliers.
– Reducing inventory stocks through access to real-time inventory analysis.
– Reduced monetary investment in stock is a real and tangible benefit, as these resources can be placed elsewhere to improve business performance and/or sales.
– Keep your customers better satisfied through increased customer service, better customer relationships, communication and quality of product.
– Make better business decisions

Soft Tech is a leading developer of product configurator/product configuration software [http://www.softtechnz.com/] for a wide range of industries and are specialists in applications for window, shower enclosure and door manufacturing.

Industrial Lighting Fixtures

Industrial lighting fixtures are equipment that allow for better lightning in a wide range of industry sectors from manufacturing to packaging units. They are designed for heavy duty performance, and to last even in the most adverse working conditions like extreme temperature conditions and climate.

These fixtures not only ensure proper lightning and enhance output; they also help to maintain worker safety in all types of manufacturing units. As all the nooks and corners are lighted properly, workers can avoid unwarranted accidents like accidental stepping on machines, or getting hurt from sharp tools etc. The fixtures can be used in a wide range of lights used in industries like LED, Fluorescent and Halogen Machine Lighting, Magnification lights etc. So, what exactly should you expect from your fixtures to be used for industrial purpose and what qualifies as good fixtures?

• The fixtures should have a protective covering to protect the lights from chemicals, flying debris and machine vibration.
• Should be able to perform for a long time, with the least maintenance.
• Should be able to operate in temperatures up to 120 F º (50 C º).

It needs to be added here that get only branded varieties, as they offer quality that is unparalleled. Do not compromise on cost when it comes to industrial lighting fixtures, or you would regret later, when accidents may take place and incur loss of life and property. One of the names that have remained in the limelight is this field is GE lighting fixtures. This famous lighting brand is not only known for its wide array of industrial lighting fixtures, it is also known for offering superior quality lights like outdoor floodlights, security lighting, carriage lights, GE lamps, post lights, etc. GE is one brand that has always adhered to the quality norms. Getting cost effective yet reliable and quality products is important for heavy duty and continuous power supply in industrial processes.

If you operate in a location where there are cases of hazardous material handling and there are chances of explosions, then the market today is available with these types of lighting fixtures too. They are known as explosion proof equipment accordingly. Among the various sectors that make profuse use of these types of industrial fixtures are petroleum industry, marine industry, specific industrial manufacturing sector, food processing facilities and waste water treatment and desalinization facilities among many others.

All You Need to Know About Motor Winding Machine

Motor winding machine are the most fundamental equipment for a wide range of electrical device manufacturing organizations. Each equipment from such companies needs this to transform current and voltage from one to another device. Hence, for making such components, these machines are utilized to wind the magnetic coils on the top of the iron core in a circular shape with magnetic properties and features.

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There are many ways to use motor winding machine aside from winding magnetic wires over an iron core. They are used in air conditioners, mixers, or fans a well. So, the motor winding machine is in excess demand for various kinds of industries whether it is for industrial usage or home appliances.

However, there are many features and advantages of these machines that we need to get familiar with.

Automatic Motor Winding Machine

There is a special kind of motor winding machine named an automatic motor winding machine which comes with several features and is also utilized in different forms.

  • It tends to be utilized in the manufacturing of transformers in electrical industries.
  • It is generally utilized in solenoids as well as in electrical equipment.
  • It can also be utilized in electrical-driven engines named AC drives.
  • It is widely utilized in telecommunication industries for making and to run transformers.

Thus, we can simply consider that to facilitate the manufacturing procedure, most industries would need to utilize the automatic motor winding machine. Also, by utilizing this equipment, the manufacturing cost will be reduced.

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Advantages of Automatic Motor Winding Machine

Here are some advantages of automatic motor winding machine that make them well known in various applications.

  • These winding machines have great versatility over their manual counterparts. Additionally, they are not difficult to operate and install and they have a less failure rate.
  • Unlike manual motor winding machines, they can carry stable operations.
  • It assists in minimizing the labor demand for operation and in reducing the production cost significantly.
  • These machines can be utilized to wind different kinds of wires like data lines, ac, dc, etc.

All these advantages of the automatic motor winding machine increase their efficiency.

Types of Motor Winding Machine

There are mainly two types of motor winding machine.

  • Stator winding machine
  • Rotor winding machine

Stator Winding Machine

It refers to the winding inserted on the stator, which is copper wire installed around it. Winding is an overall term for a whole electromagnetic circuit made out of numerous coils or for a single phase. The motor is divided into distributed and centralized types by the shape of its winding and the way of installed wiring. The mounting and winding of centralized windings are comparatively simple, but the performance of the operation is not good and the efficiency is also low. According to the various kinds of models, machines, and winding process conditions, several specifications and types of coil windings are designed for motors.

Rotor Winding Machine

In a machine, the rotating part is called a rotor. The rotor involves the rotor core as well as rotor winding. The winding of the rotor is energized by the (direct Current) DC supply. It is classified into two kinds namely the squirrel cage and the phase wound.

The squirrel cage is composed of a cylindrically shaped iron core that has a curved slot at the outer surface on which the copper or aluminum conductors are located.

Electromagnetic induction is the phenomenon in which electromagnetic power is initiated inside the conductor that carries it because of the variable magnetic field. In the rotor, when the current stimulates then it makes the rotor move.

Important Features to Choose Motor Winding Machine

The selection of motor winding machines mostly depends upon two main coil specifications. One of them is the diameter of the coil and the other one is its dimension. With these two fundamental specifications, most of the motor winding machines are chosen. Alongside these specifications, there are some more parameters involved while choosing the winding machine like the shape of the coil, the mechanical design and production rate, etc. Yet, regardless of what type of motor winding machine is picked, the initial two parameters are yet critical to finalize the winding machine in the particular section.

Both dimensions and diameter are essential to choosing the motor winding machine because its diameter will decide the required traverse speed as well as the machine torque. And its dimension will determine the space and the torque required to rotate the coil.

BLDC Motor Winding Machine

Recently, Brushless DC motor winding machine has become a driving power for rapid growth in the field of machines. Because of the price and output, BLDC motors have been utilized in mid-to-top-end aviation models in the previous few years. Nowadays, because of the rapid improvement in machining technology, the BLDC motors production cost has dropped a lot. As of now, it is entering all parts of the model field like electric balance vehicles, household appliances, and industrial motors, etc.

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Advantages of BLDC Motor Winding Machine

Brushless DC motor winding machines have many advantages. Some of them are discussed below.

  • Low Interference

Brushless DC motor winding machine eliminates the brush. The most immediate change is that there is no sparkle created when the motor or engine is running, which extraordinarily decreases the interference of the sparkle to the controller radio.

  • Less noise

BLDC motor winding machines produce relatively less noise as compared to other machines of similar rating. As in other machines, there is non-stop contact of brushes that causes noise. So, they are more helpful to keep away the noise.

  • Less Maintenance Cost

By eliminating the brush, the wear of BLDC motors is basically on the bearing. According to the mechanical perspective, it is just a type of maintainable motor. Sometimes, they only require dirt removal maintenance.

  • Smooth Operation

There are no brushes in the BLDC motor winding machine, the friction is incredibly diminished during operations. So, there is no noise and it works smoothly. This benefit is incredible support for the reliability of the machine operation.

  • Maximum torque

BLDC motors can give maximum torque consistently during torque while brushed DC motor winding machines can give maximum torque at some particular points of rotation. For a similar torque rating, the brushed DC motor will need a bigger magnet as compared to the BLDC motors.

Final Words

The motor winding machine are the most essential equipment for manufacturing all kinds of electrical devices. They are widely used in transformers, solenoids, motors, and several other kinds of big and small devices. Electrical industries, as well as telecommunication industries also need motor winding machine.